WIKA has been an internationally recognised partner for several measurement tasks for most decades. Surge includes pressure, temperature, force and level measurement, as well as flow measurement, calibration and SF6 gas solutions. In the following article, we wish to have a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of individuals and machinery
Protecting folks from harm is the highest priority in any workplace. Likewise, the machinery should remain undamaged as a way to minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, on the other hand, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, close to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, that WIKA offers a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The right measured values are also required to be able to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control in addition to automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the right functioning of brakes and drives, conveyors, presses and weighing systems. A crucial point here is to lessen running costs. The higher the caliber of the measured data, the higher the data analysis. The look of a tool change is thus more precise, in order that changing it prematurily . doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have already been mentioned in the previous section. Only through the optimal use of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. In addition to reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With one of these, the contact force of the electrodes can be precisely monitored by using tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, concurrently, wear is minimised. Higher profits can be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in Condescending ? is an extremely good exemplory case of improving product quality along with saving materials. Force measurement provides the right data for probably the most accurate process control. Therefore, machine tool wear is only minimal. In addition, force measurement offers a great many other areas of application. For example, spreading fertiliser where this step is adapted to the soil conditions is one method to save material. This protects the environment. Furthermore, it is advantageous to know the (supporting) forces functioning on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, meaning that the safety margin can be reduced. In cases like this, loads could be lifted further, yet accidents, e.g. because of slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement offers many advantages in your community of quality assurance, which includes already been touched upon. On the main one hand, the machinery can be optimally controlled by registering the force. On the other hand, by recording the values, live together with saving them for later use, conclusions could be drawn for specific batches. Furthermore, probably Blood measuring instruments meet the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments are available on the WIKA website. There additionally, you will find information on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is really a matter of trust? is also available. Would you like to buy force transducers? Inside our WIKA online store you?ll find some of our standard versions. For those who have any questions about force measurement, please ask your contact person.
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