Northern Ireland Water is using Samotics’ AI-driven SAM4 system throughout its submerged pump property.
After SAM4 detected a developing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water group discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage companies firm chosen Samotics to provide continuous perception into the health, efficiency and vitality efficiency of its sewage pumps as part of a pilot. But after early successes in the program, Northern Ireland Water now plans to roll out the SAM4 system to extra websites to further explore all its capabilities across quite lots of pump types and processes.
Ensuring the health of submerged pumps is significant to keep away from expensive, disruptive repairs and prevent damaging pollution events. But the remote places of the belongings can make it exhausting to amass high-quality, high-frequency data. SAM4 analyses the current and voltage indicators of electric-driven motor systems utilizing a method known as electrical signature evaluation (ESA). Sensors are installed in the motor control cabinet, somewhat than on the pump itself, enabling reliable, remote capture of asset health information. The system allows Northern Ireland Water to detect over 90% of creating failures up to 5 months upfront.
In the months following set up, Samotics detected growing faults in two pumps that might have resulted in the complete failure of these property. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct harm to the pumps of over £44,000. Northern Ireland Water additionally minimised the risk of potential pollution occasions and their important environmental impression.
“We chosen Samotics and its SAM4 expertise as it’s easy to put in the hardware in our present MCC panels, and because the SAM4 dashboard provides us with lots of useful info,” stated Paul Foley, M&E field manager at Northern Ireland Water. “For instance, SAM4 brought to my attention issues with one of our submersible pumps situated in a busy workplace carpark. This insight helped me to plan crews, issue notifications and permits, as well as organise a 25-ton crane, which allowed us to carry and examine the pump on the most optimum time, minimising downtime and sustaining pump resilience.”
Samotics can be enabling Northern Ireland Water to track pump efficiency and efficiency in help of its zero carbon technique. Using SAM4’s real-time pump performance curve and vitality monitor, Northern Ireland Water can determine targeted interventions that improve vitality efficiency with a demonstrable return on funding. This includes optimising operational processes to replicate efficiency necessities and replacing pumps with more environment friendly or acceptable models to comprehend cost-savings.
“SAM4 allowed me to construct a CAPEX business case utilizing actual pump knowledge,” said Foley. “ Incredibly helped us select more appropriate, energy-efficient pumps at our downside website.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” stated Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the group can now focus on utilising real-time, data-driven insights to anticipate faults, enhance efficiency and scale back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its important infrastructure.”
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